High tension electrical apparatus including electrical condensers



June 28, v1932.

w. PRIESS HIGH TENSION ELECTRICAL APPARATUS INCLUDING ELECTRICAL CONDENSERS s Sheets-Shet 1 Original Filed April 26, 1921 INVENTOR If? 17213. P!" s Y F z ATTORNEY June 28, 1932. v w. H. PRIESS 1,865,137 HIGH TENSION ELECTRICAL APPARATUS INCLUDING ELECTRICAL CONDENSERS Original Filed April 26, 1921 6 Sheets-$heet 2 INVENTIOR M 15. EMS

BY ATTORNEY Jun 28, 1932. w, R| ss HIGH TENSION ELECTRICAL APPARATUS INCLUDING ELECTRICAL CONDENSERS 6 Sheets-Sheet 3 Original Fild Apri}. 26, 1921 ATTORNEY HIGH TENSION ELECTRICAL APPARATUS INCLUDING ELECTRICAL CONDENSERS Original Filed April 26, 1921 6 Sheets-Sheet 4 a-nveutoz;

W. H. PRIESS June 28, 1932. 1,865,137 HIGH TENSION ELECTRICAL APPARATUS INCLUDING ELECTRICAL CONDENSERS Original Filed April 26, 1921 6 Sheets-Sheet 5 j Ha gwvw ntoz: i z'c'ess w. H. PRIESS 1,865,137 HIGH TENSION ELECTRICAL APPARATUS INCLUDING ELECTRICAL CONDENSERS June 28, 1932.

Original Filed April 26, 1921 6 Sheets-Sheet 6 anvemtozz Wllz'amlfg'c'ess' In condensers and the like heretofore in use it is customary to build the same in stacks Patented June 28, 1932 ,UNITED STATES PATENT OFFICE WILLIAM H. muses, or UPPER MoNrcLArn, NEWJERSEY, nssmnoa, BY mnsnn AS- SIGNIENTS, TO GENERAL ELECTRIC COMPANY, CORPORATION OF NEW YORK HIGH TENSION ELECTRICAL APPARATUS INCLUDING ELECTEICAL CONDENSERS Original application filed April 26, 1921, Serial No. 465,137. l 'atent No. 1,558,043, dated October 20, 1925.

' Divided and this application filed September 18, 1925. Serial No, 57,071.

This invention relates to high tension elec- I trical apparatus including electrical condensers.

composed of sheets of dielectric, such as mica or paper, and metal foil. For high potential work, the stack is built up in sections connected in series, and the greater the number of sections the less the capacity will be for a given size sheet. I I, An object of theinvention is to improve the insulating structure of this general type of apparatus and more particularly electrical condensers and yet more particularly seriessectional condensers. In this connection an object is to provide such a condenser which can be operated at temperatures up to 95 (3. without detrimental efi'eci.

.This is a division of my granted 20 October 1925.

The invention consists of certain features pointed out'in the appended claims and shown in the drawings, of which I Fig. 1 is an elevation of the condenser stack with a part thereof and other parts of the condenser in vertical section;

Patent 1,558,043

Fig. 2 is an elevation of the same condenser viewed at right angles to theview of Fig. 1 and with parts in section;

Fig. 3 is a sectional View of an assembled mold for making dielectric sheets permissible for use in the condenser stack which may be' used in the condenser of Figs. 1 and 2 Fig. 4 is a section of Fig. 3 on line 4'4 thereof, looking in the direction of the arrows; and

Fig. 5 is a perspective view of one of the mold-parts of Figs. 3-4, but on a larger sca e.

Figs. 6-8 show. another form of the invention hereo'f,.Fig. 6 being a sectional elevation on the line 6-'6 of Figs. 78, looking in the directions of the arrows; Fig. 7 being an elevation of the construction of Fig. 6 taken at right angles to the view of Fig. 6,-the casing being in section; and Fig. 8 being a plan view, with part of the casing broken'awa'y, of the construction of Figs, 6 and 7.

In the embodiment of .the invention shown in Figs. 1 and 2,,the condenser stack S com- A prisesa plurality of sections as the one at 90 j connected in series with one another by projecting foils as shown, and having between them separators 91 projecting beyond the ends of the sections at a difference of potential, these separators 91 being preferably composed of sulfur sheets. In this embodiment of the invention, the stack is illustrated.

as having its opposite/ends 9293 ig. l) at-substantially'the same potential and electrically connectedto the single metal casing part 97, constltuting the low potential terminal, while an intermediate part 94: of the stack, a polnt of high potential in the center of casing 97, is connected to a central terminal-- lead 95 secured in an insulating globoid shell WlllCh closes the opening of casing 97 out thru which projects said lead 95, said shell serving to support lead 95 on opposite-potential casing 97 at least until the solidification of embedding casting E, E inside shell 96 and casing 97. As shown in Fig. 1, bottom, the foils or armatures 98 of one polarity which project from the bottoms of the'two end sections of stack S are connected directly to the metal casing 97, being held in good contact there with by the clamping bolts shown. This'cons nection constitutes a short path of low resist ance from stack S to casing 97 or its separate metal bottom plate 101, orboth. Casing 97 and/or bottom plate 101, when ofmetal,

ha-ve large exterior heat-radiating surfaces to atmosphere, and said path constituted by the projecting foils connected to metal casing 97 is a good conductor of heat as well as of electricity. 7

Each section of the stack'S,-Fig. 2, preferably consists of alternate sheets of-"metal armatures or foils 98 "and dielectrics 99, in the present instance dielectrics 'composed'of sulfur sheets 99. After the several sections have been built and electrically connected together as illustrated diagrammatically in Fig. 1, they may be secured together for'easy handling by pouring melted sulfur on the assembly of sections 90, which sulfur soon hardens, to form strips across the stack upon opposite sides as illustrated in Fig. 2. The stack S after such construction is pref:

. erably placed in casing 97 of metal having an open bottom, later closed by bottom-cover 101 and thru which open bottom condenser element S is inserted and thru which also the casing 97 may be filled and the stack S embedded with liquid sulfur or paraffin wax E,

} one another toreceive the material as a URI- tary casting which embeds both the condenser member S inside casing 97 and 'also (and more particularly) the terminal lead 107, 95 from condenser member S which is at high potential difference from neighboring metal casing 97, i. e., not only the portion of the terminal lead which lies inside casing-mold 97 and not only the portion of the lead which lies at the casing-opening itself, in horizontal lines from the wall of the top casing-opening but also the portion of the terminal lead which extends outside casing 97 beyond its small top opening and lies within and extends concentrically thru the upper portions of molding-shell 96 to the outside portion of the terminal structure including 95 and the other metal parts which arevexposed to atmosphere outside the casting-mold 96, 97. But primarily, and apart from the matter of not meltingv foils 98 when casting the insulating embedment E, E, and whether or not the armatures of the condenser are in the form of metal foils, such sulfur or parafiin wax constituting embedment E around the portions of the terminal lead not exposed to outside atmosphere, also are examples of dielectric materials suitable for use as an enibedment of the portions of terminal lead 107, 95 both inside and outside metal casing 97 and inside molding-shell 96, in that all portions of such materials have substantially the same dielectric constant, as distinguished, for example, from mica which altho itself possessing high dielectric strength nevertheless owing to its laminar structure includes minute air spaces between laminae which have a dielectric constant substantially diiferent from the property mica itself and therefore cause the mica insulation to be subject to heating by highfrequency, high potential electrostatic fields, which heating is destructive of the insulating terminal lead from a metal casing for a member of such a device as a condenser which is used in such high frequency, high potential service. The casting of embedment E, E hereof, particularly as insulation between the metal casing 97 and the high potential por- -sulfur, paraffin wax, of the mica when used to lnsulate a -relat-ions to the other parts of the complete assembly to be described as shown, constitutes a dielectrically homogeneous insulating embedment filling the space between casing 97 and lead 107, 95, all of which is a simple, cheap, practicable and most effective means for insulating said parts from, one another without the destructive heating which hasresulted in insulators heretofore employed in electrostatic condensers in high frequency service at high potentials. The advantages of this feature of the invention will be stated hereinafter, but the principal advantage is that embedment E between the metal casing and the projecting terminal lead from the encased condenser element constitutes the first means in the art for insulating the condenser casing and condenser lead permanently from one another, i. e., wherein the insulation is not injured and its insulating properties impaired or destroyed by its heating by the intense high frequency, high potential field which it occupies. In short the disclosed embedment E between metal casingpart 97 and the lead 107, 95 inside 97 and to a distance substantially outside it, in fact throughout the more intense portions of the field, and cast directly to the metal surfaces of high potential differences so as to exclude all air gaps, and itself being dielectrically homogeneous, is a simple and effective substitute for any and all the prior means which have been employed to insulate metal condenser casings from their high potential leads in the ordinary use of the condensers for high frequency service. In short, the embedment E, of dielectrically homogeneous material cast in place between the casing and terminallead, occupy all the space between them which he etofore in condensers has been occupied b non-homogeneous dielectric material, i. e., of which various portions (as mica and contained air) possessed substantially different dielectric constants and therefore resulted in injurious heating. In this invention, the cast etc., is the means which presents heating by reason of the fact that it, containing no portions of substantially'different dielectric constants, fills all the space between casing and lead where heating would result if the space contained dielectrics of substantially different dielectric constants. The heating prevented by this invention is casing member 97 of the complete.

not merely that which otherwise is caused by. brushing-(corona) or creepage (surface currents) due to high potential differences between condenser casing and lead, but that heating which results from the effect of dielectric hysteresis which in turn is caused by high frequency fields to take place ininsulation of which different portionshave substantially different dielectric constants, as when, for example, the insulation in the high frequency field includes, between the casing, two different dielectrics in series between the condenser casing and the terminal-lead, such dielectrics for example as mica and air, porcelain and air, or other solid insulator and air. In this invention, the terminal-lead cast embedment E, or any equivalent, itself containing no insulator of substantially different dielectric constant from the sulfur or paraffin wax itself, also completely excludes,by its casting against the surfaces of the'condenser casing and terminal-lead, all air or other undesirable insulating medium between said casing and lead in the portion of the field between them which would cause injurious heating by dielectric hysteresis if any such other dielectrics were present. When, as shown in Figs. 1 and 2, the dielectrically homogeneous embedment E constitutes the sole and exclusive insulation between the condenser casing and terminal-lead in more intense portions of the high frequency field between them, i. e., in all the space of the shorter dimensions between them, both' inside and outside the casing, then this embedment can be relied on as the sole means of preventing injurious insulation-heating, including both heating due to dielectric hysteresis by a high frequency field, and heating due to high potential differences causing corona discharge (brushing) and surface currents (creepage). This is not only because cast embedment E fills all the more intense field-space but be cause all creepage along the inside walls of casing 97 and shell 96'is prevented by the adherence to those walls of thecast sulfur-or paraffin wax, or the like, or any other equivalent, and because when as shown the embedmerit extends so far outside the casing as .to occupy the more intense high-frequency field space around the terminal-lead, then the length of the creepage path is so great between casing andlead as to prevent creepage,

particularly when the embedment is of sul fur, which possesses a desirably poor creep age surface, or when molding shell 96,'when retained as a permanent part'of the embedded assembly, is of porcelain or the like and therefore has a glazed exterior surfacee'xposed to the atmosphere It is not necessary for shell or cup 96 to have .the curved shape shown altho that is a convenient shape to mold the embedment so as to fill the more intense highfrequency field space between the casing and, the portions of the terminal-lead projecting outside the casing, because of course the field between casing and lead is weaker between the casing'and the portions of the lead more remote from the casing, so that it is not necessaryto make the embedment as thick around the portions of the lead which are more remote from the casing. But as shown, the embedment is amply thick, diametrically around the lead, beginning at the casingopening and, outwardly, not only to permit the casing to be so widely spaced from the Cast embedment E, being a substitute for all condenser-lead insulation heretofore employed, is a substitute for insulating covers (or parts thereof) heretofore used to close the lead-opening, and this embedmentserves as a perfect cover here for the top lead-opening in the top of unitary, arched metal casing-member 97 which has the larger opening at the bottom. Thus, the cast embedment E is substituted for all prior insulation between condenser casing and projecting lead, the insulating shell 96 lying outside the intense field. which heretofore has caused excessive heating and consequent impairment of the insulation including insulation provided as cover-means and for long creepage surfaces, etc. As the result of this thick, long embedment cast around the lead and against the casing,the molding shell 96 preferably of porcelain or the like so that it can be kept as a permanent part of the assembly providing a desirably poor creepage surface, is caused contact as to exclude minute air gaps across which otherwise brushing might occur by excessive rise of potentlal between termlnal lead and cas1ng,caus1ng exceptional creepage along the outer surface of shell 96 from the exterior portions of lead 95, and notwithstanding the prevention by embedment E of causes of brushing between 96 and 97 from the field lying inside of shell 96. c

As shown, the upper embedment E in the casing-opening, around the outwardly projecting portion of the terminal-lead, is a continuous casting and outside the casing 1 with the embedment around the portion of the lead inside the casing and around the condenser-member S, and the action ofrthis interior embedment is similar to the above described lead-embedment outside the casing, in that ,it not only prevents undue heating of the insulation itself, but in the example disclosed it prevents creepage along enclosed condenser member S to the casing, from the high potential central portion of S to which the lead is connected, to the casing to which S is connected -in this example.

\Vhen sulfur is the dielectrically homogeneous material which is employed in the invention as the sole insulation between casing and lead, and when as in this specific case, the condenser-dielectric between armatures also is sulfur, there is the highly desirable condition of a condenser wherein all the high frequency electrostatic fields between condenser armatures and condenser terminals consists of a single solid material which is a material having properties admirably suited to both functions of acting as condenser dielectric andeas terminal-lead insulator. But, as above, it is practicable to employ paraffin wax as the lead-insulator, even altho sulfur or other dielectric he used as the dielectric of condenser member S, in the example here where member S is a stack of dielectric sheets and armature sheets, the paraffin wax, however, not being suitable for use as the con-. denser dielectric whether in the form of sheetsor otherwise. The bottom opening of casing 97 is larger than the top opening, as shown, being large enough to permit stack S to enter the casing. Member 97 consists of a single metal part. The ample length of the projecting flexible foils permits their ends to be clamped by thebolts into electrical connection with casing 97 or bottom plate 101, or both, prior to the securing of plate 101 by the screws to the end of the wall of the casing. The casing 97 is substantially rectangular in cross-section, Figs. 1 and 2 converging and preferably arched at thetop, as shown, and has an annular groove or locking recess 102 surrounding-the smaller opening 102a in the casing 97 at the top for the high potential terminal-lead 95. Groove 102 receives the annular edge or rim 103 ofthebowl or cup shaped porcelain insulating shell or cap 96 facing opening 102a and thru which thethreadedterminal-lead 95 extends and which is secured to the shell 96 by means of a pair of nuts 1047-105 threaded upon the terminal 95 upon opposite sides of the washers or yielding gaskets 106 being interposed between theshell and the nuts 104-105 for water-tightness. Bowl-shaped cap 96 preferably is of porcelain or other vitreous insulating material of structural strength as great as possible in insulating material; but any desired electrical insulating material may be employed. The cap or shell 96 is seshell 96, suitable rubber cured in the groove 102 of the converging top of the condenser by means of suitable solder, such as a lead-antimony alloy, the terminal 95 previously having been connected to the central high otential portion 94 of the stack by a suitable conductor 107, as shown in Fig. 2. Conductor 107 may consist of stranded wires which are flared out or fanned out at their inner ends and the individualwires soldered to the connected foil bunches at 94 uniformly over the same as illustrated inFig. 2. This flexible form of connection prevents the tearing of the fragile foil tabs (which are preferably aluminum or tin) by the lead which heretofore has consisted of a more or less stiff copper strip which tended to tear the foil tabs. In order to support the normally upper portion of the stack S in spaced relationto the casing when inverted for filling with the molten sulfur or wax, and to prevent the stack from falling toward lead-opening 10202 in casing 97 when so inverted, the upper portion of the stack is provided with sulfur lu'gs 108 (Fig. 2) which are molded thereon when the stack is being built and which are adapted to engage the inside of the arches of the top of the metal casing 97 in order to maintain the stack spaced from the normal top and sides of the casing during the filling operation with embedment E, E. After the stack S, and its lead 107, 95 above from its middle point are secured inside the mold 97, 96, such assembly lacking embedment E, E of both stack and terminal lead 107, 95 and lacking metal bottom 101, as inverted, and the mold 97, 96 is filled around the stack with melted sulfur E or equivalent insulating material which is solid at ordinary temperatures, the molten sulfur at the time of being poured into the mold having a temperature not high enough to melt the sheets of sulfur 100 as above described. This casting problem may be effected either with or without the application of vacuum to the assembly before and during the filling operation as desired. The sulfur dielectric condenser plates 99 and separators 91 are cmheddedas it were in an embedment of sulfur, (when sulfur is used as the embedment instead of paraffin wax or other equivalent), the outlines of the sulfur members 99, 91 being distinguishable in the sulfur embedmentE in casing 97 by reason ,of different characteristics. This embedment E, E is compact and nonporous an holosteric, forming a solid insulation around terminal 107, 95 within casing 97 and shell or bowl 96 and forming a supporting backing for the latter which mechanically reenforces the insulating material of which the capstructure 96 is composed. After embedment E, in 'the inverted position of theaapparatus during the filling operation, is completely cooled and solidified, the threaded clamps shown at'93 in Fig. 2 are put in place, as shown, near the ends 92, 93 of the stack, and

on the clamps are folded over the foil-armatures, projecting in two bunches from the opposite end sections of stack S-respectively. Then metal cover.. 101 is applied and screwed 6 to the ends of the side walls of the casing, as shown; and finally the clamping screws are inserted'thru cover 101 and into the clamps thereby clamping the projecting foilbunches directly to the metal portions of the casing 97 as shown in Fig. 2 at 93, thereby constituting a good electrical and thermal connection directly between stack S and metal casing 97 making the casing one terminal of the apparatus and also a condenserheat-dissipator of large area exposed' to atmosphere in service. This electrical connection also causes the casing-metal at the rim of top opening 102a to be of high poten-, tial' difference from terminal-lead structure The sulfur sheets 91 and 99 of the construction of Figs. 1 and 2 may be replaced by sheets of other dielectric material,but when of sulfur they may be produced as follows.

In Figs. 3 to 5 is illustrated a. mold especially adapted for the formation of sheets for use in condensers at 91, 99 or 108 or in other connections. This mold comprises a pair of coacting parts 110 and 111, one part ll0 being a plate provided with ribs 112 on one side along three edges thereof and the other edge 113 being bent outwardly from the general plane of the part. The ribs 112 are tapered at 112a on their inner faces to allow the easy removal of the sulfur sheet after the formation thereof. The inner faces of the mold should also be highly polished for the same purpose. The part 111 comprises a rectangular plate adapted to fit upon the ribs 112 of plate 110 forming between them a space X in which the sulfur may be molded and into which it may be conveniently poured, the upper portion of the rectangular plate 111 and the flared portion 113 of the rib plate 110 coacting to form a funnel thru which the molten sulfurmay be conveniently poured. There is also provided a watertight tapered casing 114 open at its large end, converging toward its bottom and adapted dimensionsof the casing 114 being such as to maintaining them, however, in alinement.

the mold together within this casing 114, there is provided a wedge 115 adapted to be jammed in between the two parts of the'mold and one side of the casing to hold them in place. All the parts of the mold, including the casing and wedge, are preferably of soine material not attacked by molten sulfur and having high heat conductivity, such as aluminum. The mold parts should also be rig-'- 05 id to maintain a space X of uniform dimen- .to receive the parts 110 and 111, the interior sion between them in order to secure sulfur sheets of uniform thickness.

The sheets after being formed in the mold above described are removed and cut to size While still plastic. Afterwards sheets formwhich is a characteristicof the sulfur of the present invention. In the form of condenser shown in Figs. 1 and 2, the separators should have a thickness of approximately three times that of the dielectric sheets, and the foil should preferably be of aluminum and have a, thickness of approximately 10 mils, altho the materials of the foil and the thickness thereof clependupon circumstances and the use towhich the condenser is to be put.

Condensers such as the form disclosed in Figs. 1 and 2 may be embedded at E, E by placing a head upon the open end of the inverted mold 97, 96, applying vacuum to remove air from the interior of the casing and head, and pouring sulfur or equivalent embedding material as parafiin wax as above, in

a molten condition preferably at av temperature between 115 and 155 (1, when of sulfur, filling the head and casing 97 and porcelain cap or shell 96, completely embedding the stack and terminal leads 107, 95 inside and outside casing 97 and forming upon Solidification, a compact mass in both parts 97, 96 of the mold, particularly in the portions thereof at the bottom of the inverted mold, i. e. in the space inside 97 96 between metal portion 97 and terminal lead 107, 95, which space includes the most intense portion of the electrostatic field between I 97 and 107, .95. The head, if used, preferably should bemfiintained hot at the top and the inverted casing 97 kept cool at the bottom (i. e.,'in the vicinity of terminal 107 95), to provide a temperature gradient so that the coolin and solidification of the embedment E, will take place from the bottomaipwardly. After the molten sulfur paraflin wax or the like has been poured into the casing, the vacuum may In-order to secure the two parts 110-111 of .d removed and pressure applied to the cool p gember 97. At any time after embedment E has solidified around the. entire stack S the head, if used, may be removed from the large opening at the top of the inverted mold 97 96 and the above operationsexecuted, of

securing the foil-leads at 93, Fig. 2, preparatory to applying the metal cover 101 to close if the molten embedding-material be poured directly I into the large open top of the inverted mold 97, 96, and if enough of the 'material (sulfur or the like) be poured in tofill the mold, then the head of liquid in the mold itself will serve during the solidification of casing 97.

the cast material around lead 107, 95 to cause a compact non-porous mass at that locatlon V where such compactness is desired, i. e.,'in the intense high frequency field around the lead. As above, the larger opening at the normal bottom of single casing-member 97 is sufficiently large to permit passage of stack S in assembling the apparatus in the mold 97 96 preliminary to casting the embedment E, E. The other opening in casing-member 97 is o no greater diameter than is sufficient to permit effective use of the dielectrically homogeneous embedment E between lead 95, 107 and metal casing part 97, and since with such embedment that opening may be relatively small, it desirably is made much smaller than condenser member S, as shown; altho even so, the size of this smaller opening for the terminal lead, and the thickness of the entire length of cast embedment E are great enough to cause the latter to fill the space occupied the more intense portions of the high frefield which would cause injurious quency heating if various portions of insulation around the lead were of media having substantially difi'erent dielectric constants.

In making the assembly of 96, 97, S and 107, 95 prior to the casting of embedment E, E, the following operations are executed. Before the assembly of condenser member S in casing-part 97, the terminal-lead structure 107, 95 (lacking the parts outside porcelain mold 96 and lacking mold 96 itself) is secured to the mid-point of stack S as above. .Then parts 107, 95 of the terminal-lead are passed successively thru the large and small openings in casing-part 97 followed by the connected condenser-member S, the latter then being secured in place inside metal casingmember 97 as above, Then, with lead 107, 95 projecting out thru and beyond casing 97, the molding-shell 96, also having large and small openings like casing 97, is applied with its larger opening adjacent the small opening of In this operation the side wall of mold 96 passes down around lead 107 95 and concentric therewith. Then the shell-mold 96 is secured to metal casing-part 97 in any desired manner suitable to close the small opening in 97 so as to permit 96 and 97 to serve as a mold for the casting of embedment E, E (the fusible metal preferably being employed as above to prevent exterior creepage corona between 96 and 97) the lead 95 being . supporting ing 97 until the solidification of embedment E inside shell 96 takes over the function of the terminal lead. As above, the mode of securing 95 to 96 is such as to close the small opening thru 96 against leakage of molten material during the subsequent casting operation in the inverted hollow assem- In this hollow assembly, thespaces in-' side mold-parts 96, 97 around lead 95 are in 'free communication with one another, owing to the omission of the insulating cover heretofore employed for. the casing-opening, and

this free communication permits casting of the lead-embedment integrally inside and f outside casing 97. When embedment E is of sulfur it constitutes a support (regardless of porcelain shell ,96), for the terminal lead which is even stronger as such a support than an embedment of the alternative paraflin wax and provides a desirably poor creepage path along the surface in external atmosphere between the external lead-parts 104;, etc., and casing 97, so that 96 is not necessarily a permanent part of-the assembly, because it would cost more to remove 1t. when having a glazed exterior surface, as when of porcelain or the like, mold 96 is a desirable permanent part of the assembly because its glazed outer surface in atmosphere is a desirably poor creepage path especially desirable when embedment E is of'parai'fin wax and in the latter case mold 96 assisting the wax in supporting lead 107, 95 and whatever may be the dielectrically homogeneous material constituting embedment E in thin shell 96, such'material, as above, constitutes a strengthening backing for the shell which makes it practicable to retain the thin vitreous shell as a permanent part of the assembly.

While parafiin wax is a dielectrically homogeneous material suitable for casting to constitute the terminal lead embedment E inside and outside of casing 97 yet sulfur is preferable to such wax in any case, but particularly here where the same material (the natural element sulfur) constitutes the dielectric as 99 of the condenser between condenser armatures as 98, this preference of sulfur as leadinsulator being due to its various additional being then left in place as shown.

' But The principal advantage of the invention as a novel means for insulating a terminal lead from a metal condenser casing, is that for the first time in the art of electrostatic condensers, the cast embedment E, of sulfur pairment of its insulating property by exces-' sive heating-by the electrical forces acting between such casing and lead. And to that end the dielectrically homogeneous embedment E iscast in place in such a. mold of a which at least casing 97, with its lead-opening, is a permanent part of the structure, that the embedment possesses such thickness and length relative to the casing and lead that it fills all the space occupied by the high frequency, high potential field, which,but for such shape of such. material, would cause injury to lead insulation by heating consequent upon the existence in such space of dielectrics of substantially different dielectric constants.

In Figs. 6, 7 and 8, I have illustrated another form of the invention. -Briefly,' this type of condenser comprises a number of individually-formed condenser elements or sections connected in parallel and two groups of such parallel elements being connected in series and united to form a stack and then enclosed in a suitable casing which may thereafter be filled by any of the processes hereinafter described with a suitable filler, preferably of sulfur. In Figs. 67, I have illustrated suchelements 30. Each element comprises a metal base or block 31 to the opposite sides of which are secured a pair of metal armature plates 32 constituting the armature plates of one polarity, a metal armature plate 33 being located between them as hereinafter described and constituting the armature plate of the opposite polarity. The plates 32 are secured to the opposite sides of member 31 in recesses 32a therein, whereby they are flush therewith. The three plates 32 and'33 are embedded in a. fusible solid dielectric 34, pref erably sulfur which, when it solidifies, sup-I ports the armature 33 in spaced relation to the armatures 32, the armature 33 projecting beyond the upper ends of armatures 32 and being provided with suitable connecting tab 36. The unit 30 is embedded, preferably in the sulfur dielectric. .Referring to Figs. 6

and 7 several ot the elements 30 are assembled together to form a stack 37, the several elements 30 abutting each other forming substantially a solid stack or mass. In this embodiment of the invention, the several elements 30are assembled with their armatures vertical upon a metal base plate 38 and secured thereto by means of screws 39 extending through the base plate and into threaded openings 31a in the bottom of the supporting blOcks 31.

In this embodiment of the invention, I have illustrated the elements 30 of each half or group of the stack 37 so arranged that the 7 tabs 36 ofone group are at one side of-the top of the stack and the tabs 36 of the other group at the oppositeside of the top in spaced relatlon thereto, providing two groups of tabs 40, 41, which are spaced from each other sufficiently for insulating purposes. The tabs 36 of each group'40 and 41 are electrically and mechanically connected together by means of metal washers 42 interposed between them and secured together by metal bolting means 424. After the several elements 30 are secured to the base 38, and the tabs 40 and 41 connected together, the whole unit is placed Within a suitable casing 43 which is preferably of metal with plate 38 resting on the bottom of the casing in contact therewith. This casing 43 is substantially rectangular at its lower portion and of a size to provide suflicient clearance between the assembled units 30 or stack 37 and the casing. In order to secure the assembled stack 37 within its casing, the severalmembers 31 are provided with alined horizontal openings 44 through which and through the sides of the casing 43 is threaded a metal bolt 45 which not only secures the stack 37 to the casing but also constitutes an electrical connection between the lower armatures 32 of the stack and the casing when the casing is to constitute a terminal. The bolt 45 is secured in the holes 44 and to the casing 43 by means of. nuts 46. Additional nuts 47 may be threaded on the bolt for the purposes of securing leads. The upper portion of opposite sides of the casing 43 is flared outwardly as shown at 48 (Fig. 6), to provide suflicient electrical clearance between the terminals 40 and 41 and the casing and also to provide supporting means inherent in the casing for supporting the casing 43 or several of them in a rack. The upper end of this casing 43 is provided with an opening 49, the upper edges of the casing being bent inwardly to form a ledge 50, an annular ring 51 being located below the ledge. 50 for bracproper, not including the cover, in the form here illustrated, is built up in three parts, a U-shaped intermediate portion 52 as shown in Fig. 6 and a pair of end plates 53 as shown ing and reinforcing same. The casing in Fig. 7, and having a shape shown in Fig. 6L

the casingand secured to ledge 50 is a cover in the shell facing the casing) is secured to the metal cover 56 over an opening 57 by means of an annular ring 62 of metal to which it is secured by some suitable means such as an antimony lead alloy. The terminal 59 is centrally arranged within this cupshaped insulating member 61 and extends through its upper small end at a distance sufficiently spaced from the cover 56 for insulation, the open and large end of the porcelain member 61 being secured to the ring 62. The terminal 59 may be electrically connected to the tabs 40 and 41 by any suitable can conductors such as the flexible conductors 63 illustrated. In order to fill this condenser with a filler, if desired, I have provided an opening 65 at the side of the condenser through which a suitable filler may be poured and the. embedment E formed in the manner hereinafter described; An opening in the side of the casing secures a condenser in which not only the stack proper with its sulfur dielectric may be thoroughly embedded but also the terminals 59 and the space 61a within the shell 61, providing a solid backing for the shells 61 and improving the insulation between the terminals 59 and the casing 43. When such an embedment E is used, it is preferable to not only use the special sulfur of the present invention but this embedment should be done by the processes or methods hereinafter described. This method of em bedment provides an insulator E for terminal 59 which is substantially a sulfur insulator preferably of the special compact sulfur of this invention, protected by a porcelain shell 61. After embedment, the opening 65 may be closed by a. plate 65a which is prefer ably a name plate.

The arrangement of terminals upon the top of the condenser and the electrical connection between the condenser and the casing allows the use of three different values of capacity in the condenser by (1) Employing the two terminals 59 as the connections.

(2) Employing one of the terminals 59 and the casing 63 as the connections.

(3) Employing both of the terminals 59 parallel connected as one terminal and the casing 53 as the second terminal.

It is preferable thatv the two groups of sections or-elements be of equal capacity so that when used in series, the potential across each section will be the same. If the groups were of unequal capacities, the potentials would divide inversely as the capacities and the sections of the group of smaller capacity would receive a disproportionately greater strain than the sections of the group of larger capac- Y ity. When the groups are connected in series, twice the potential that can be applied to a single group may be applied to the condenser. The capacity of the condenser will then be half the capacity of one of the groups of elements. When the condenser is used with one'terminal and the casingas the connections, the potential of a single group canbe applied to the condenser and the capacity will be the capacity of a single group of sections. When both terminals are parallel connected and form one of the terminals of the condenser, and the casing the other terminal of the condenser, the potential of a single group may be impressed across the condenser and the capacity of the condenser will be twice the capacity of one of the groups. If the capacity of each group is taken as unity, then the capacity of the first grouping will be one; half, of the second grouping one, and of the third grouping two, respectively.

The advantages of the structure above described are many and as follows. The convergence of the upper portions of the low- 9 potential casing walls, as shown, is toward the central high potential terminal-lead, but no closer thereto than is electrically safe, and beyond that point upwardly the structure (bowl 96) which is closer to the terminallead is of insulating material of fair structural strength (such as the porcelain above disclosed or equivalent vitreous insulation, mechanically stronger than the Wax or sulfur embedment E) and the cover 96 preferably has the curvilinear form shown, which gives it sufiicient structural strength to withstand the mechanical stresses to which it is subjected, (notwithstanding that it is made of insulating material) especially when it is backed, as shown, by the internal embedment E as of sulfur, paraffin, or the like, as disclosed. The incline of cover 96 projecting from beyond casing structurally connects the rim of the narrow lead-opening to an upper portion of the terminal-lead which is outside the casing at a substantial distance beyond the wall of the casing-opening, so that the space which includes the shortest distances between the oppositely poled casing and terminal-lead is freed of all structural insulating material of the cover which would be liable to heating and injury by powerful electrostatic lines across such short distances. Such hollow construction of insulator 96 (its lower surface concave to the interior of the casing) also greatly increases the creepage distance between the oppositely poled parts of high potential difference, as compared with an insulator extending straight across 130 the insulating cover 96 causes the place ofattachment of the high potential circuit-lead jured even altho melted by heating due to to be relativelyremote from the oppositelypoled casing. The intercommunication of insulating bowl 96 and the metal casing permits stack-embedment E to extend into the.

bowl and reinforce the latter structurally (the sulfur, paraflin or the like not being inpassage of electrical lines between the parts a of high potential difference), and such facing v projecting high of the concave surface of insulating cover 96 toward the casing-opening and the interior of the casing, permits wax or sulfur E to embed and fix the entire terminal-lead Strudture including cable 107 and the stud connected thereto. This aids the insulating ma-. terial of bowl 96 in supporting said high potential terminal structure. As to the casing itself, the curving or other inclination-of its wall at the top above the stacks, to the point where the bowl continues the curvature from the rim of the lead-opening to the centrally otential terminal, establishes a lead-opening in the casing which is small or narrow as compared with the diameter or width of the casing itself at its portions which surround the ends of the stack.

" This is' due to the fact that such casing-curvature or inclination is inward towardthe central terminal lead; but such curvature or inclination maintains the metalrim of the lead-opening at a safe distance from the high potential portions of the stack, because, while said casing portion extends around the central terminal-lead, yet (in extending inward) it also extends in a direction away from the stack, (i. e., not too near the stack) so that the metal of the casing (extending generally outwardly) does not approach the high potential portions of the stackto any dangerous extent as it extends inwardly toward the portion of centrally ,proj ecting terminal-lead which is substantially remote from the casing. The above described inclination of the casing walls to produce the small lead-opening preferably .isfin the form of the curvature shown which is concave to the enclosed stack, and which by such curvature provides a mechanically strongstructureand one readily made by a single-piece casting preferably having theopposite openings shown, thereby making urinecessary the employment of a separate metal cover .to support the insulator 96. The advantage of the narrowness of the casing-opening for lead 107 is that it reduces'the necessary diameter of the insulatingstructure (as bowl 96) between the casing and the terminal-lead; and such smaller diameter of the insulating structure gives it such strength (particularly when curved as shown and more particularly when backed by embedment E) as to permit it to behollow (as in the bowl shape 96) and yet have suflicient strength notwithstanding that it is made of" insulating material, all insulating material being structurally weak relative to metal. As shown, bowl 96, aided by embed:- ment E, supports the structure of the high potential lead and its top end terminal connecti on. The lead-opening in the casing in fact is so small (preferably and as shown),

that it will not permit insertion thru it of the stack, inthe assemblage, and therefore the opening in the opposite (bottom) wall of the casing, with wide cover 101, is provided,- is. of sufiicieut-size to permit insertion of the stack in addition to embedment E in liquid form; but this is in-harmony with the ad vantage in having the condenser inverted during the filling, cooling and solidification of embedment E, in that thereby that portion of said embedment which lies in and about it may be and is preferably a unitary metal" casting, and in the exam le shown having straight sidesand a broa supporting base, the base having the larger opening and the top having the inclined walls and the smaller opening. Thus, iii view of all the above,

the mechanically weakest insulating material (embedment E) which here lies in the space including the shortest distances between the low potential casing and the terminal-lead, (heretofore but not here occupied by structural insulatingmaterial) is freed substantially of mechanical functions, does not in clude the structural insulating material of which the insulating cover is composed, and may be and is of non-structural insulatin material (wax or sulfur) difierent from and mechanicallyeven weaker than the structural insulating material ofbowl 96, and not liable, asis such material, to injury or breakdown due to heating'by the electrostatic lines in the shortest distances between terminallead and casing; and yet the part (bowl 96) between the high and low potential metal parts, whichreceives most or all .of the mechanical stresses, but which is liable to heating and injury by electrical stresses, is (1) permitted to be made of insulating material necessary to insulate them-(the oppositely poled parts) fromone another, and is (2) of suchphysical shape (small diameter or cover of smaller diameter and therefore of greater strength. And while, if the casinginclination be employed, (curved or not), the insulating cover may extend straight across from the rim of the casing-opening to the lead 107, yet it is very greatly preferred that said insulating cover be inclmed (curved or not) from the casing-opening to a portion of the terminal-lead remote from the casing-opening, for that not only increases the creepage distance along the inner surface of the cover between the oppositely poled parts. but also (in proportion to the angle of inclination or the depth of the curve concavity), removes the insulating material of the cover from the shortest distances between the oppositely poled metal parts and thereby protects and preserves the cover, and in addition locates the high potential terminal 95 at a pointmore remote from the casing. It is preferred also that both the casing-walls and the insulating cover be inclined (and preferably curved) substantially as shown, because then the inclination or curvature of each is most useful, the hollow cover then permitting the short distance between lead and opening-wall to be freed of the insulating structure of the cover, and

the narrow easing-opening permitting the hollow cover of smallest diameter'and therefore greater strength. The inclination of either the casing wall or the insulator 96 preferably altho not necessarily is curved, concave toward the stack, as shown, to impart mechanical strength.

It is to be understood that the invention is not limited to the embodiments specifically shown and described herein by way of example, but that such embodiments are subject to changes and modifications without any departure from the patentable scope of the invention.

I claimg- 1. A high potential condenser construetio including an enclosingcasing having a box portion of metal formed with openings of different sizes in opposite walls, a series-sectional condenser stack enclosed in said casing, and having a terminal-lead projecting from the stack out thru'the smaller of said two casing-openings; the walls of said casing being arched toward said projecting terminal-lead in a direction away from said stack thereby defining said smaller casingopening; and a cover of structural insulating material for said smaller opening and correspondingly of small diameter, said cover being bowl-shaped and extending between said lead and the casing-metal thru a space which is substantially remote from the shortest distance between the lead and easing metal and surrounding the terminal-lead; the larger of said casing-openings being sufficiently large for passage of the condenser stack into the casing.

2. In a construction for high potential apparatus of the type wherein such an appara-' tus is enclosed by a casing partially com-- posed of metal and having an opening thru the metal portion for a lead from the enclosed apparatus for a terminal of high p0- tcntial extending through and projecting outside the casing, the improved means for closing said opening to complete the enclosure and insulate the casing metal and terminal lead from one another, said means including a bowl-shaped closing member composed of structural. insulating material extending between said terminal lead and easing through a space which is substantially remote from the shortest distance and therefore remote from the strongest electro-static lines be tween said terminal lead and the casing metal, the walls of said casing between said electrical apparatus and closing bowl sloping inwardly toward said opening and away from the apparatus at a safe distance, a fusible insulating material filling said closing bowl and easing 'around the enclosed apparatus and portions of the terminal lead respectively inside the casing and bowl and contacting with the closing bowl to assist in supporting the same, the portions of the wall of the closing bowl which lie more remote from said casing-opening lying less remote from the portion of the terminal lead outside the casing.

33. In a construction for high potential apparatus of the type wherein such an apparatus is enclosed by a casing-partially composed of metal and 7 having an opening through the metal portion for a lead from the enclosed apparatus to a terminal of high potential out side the casing, the improved means for closing said opening to complete the enclosure apparatus at a safe distance,"a fusible insu1at-;

ing material filling said closing bowl and casing around the enclosed apparatus and contacting with the closing bowl to assist in supporting the same, the walls of both the closing bowl and thecasing between said apparatus and closing member being arched to increase their mechanicalstrength, the curvatures to the arches of both closing bowl and casing having different radii and the casing being flattened at least slightly where it is connected with the closin bowl. i 4 In a condenser of the type including a metal casing enclosing a condenser element, the casing being one exposed terminal of the enclosed condenser and having an opening out thru which extends a lead from the enclosed condenser element to a second exterior condenser terminal between which andthe metal rim of the casing opening there may exist a high potential difference, the improvement comprising means for'closing said casing-opening, mechanically supporting said second terminal by the metal casing of high potential differencebutelectricallyseparating said casing and second terminal, said means including a composite insulating closure for said casing-opening consisting of a hollow bowl of structural insulating material and a relatively readily fusible insulating material cast inside said bowl and casin around said second terminal, the rim of the owl-opening engaging the casing around the casing leadopening and permanently closing the same and the bowl-opening being in unobstructed communicationsave forthe fusible insulating material with the interior of the casing, the bowl and the terminal lead extending a substantial distance beyond the casing, the terminal lead extending thru the othersvise closed bottom of the bowl and the latter surrounding the terminal lead at a portion thereof-substantiallyremote from the casing, the

bowl surrounding the portion of the terminal 40 lead extending from the bowl rim to the closed bowl-bottom, and the material of the bowl which extends beyond the metal of the easing thereby lying out of the path of relatively short lines between the terminal lead and the lating material can be introduced in quantity sufficient-to fill the insulating bowl at the time of embedding the enclosed condenser in the casing. I

5. In a condenser of the general type described, the improved means for closing the lead-opening of the metal casing, mechanically supporting the terminal lead structure and electrically separating the lead from the opposite potential casing, which includes a bowl of structural insulating material arranged substantially rim-to-rim with the easing lead-opening and enc'losin a substantial -length ofthe lead beyond sai opening; and I means securing said insulating bowl to the casing as a permanent closure of the leadopening thereof, said means including 00- 7 operating configurations of the bowl-rim and casing-opening rim and a self hardening material interposed between such rims and holding them together. a

6. An electrical condenser comprising a stack of armatures and interposed dielectric; a circuit terminal extending from said-stack; a casing enclosing said stack and having an opening for said terminal, said terminal project gllfi a llbstantial distance outside of said casing; said projecting portion of said terminal being surrounded by sulfur in a compact, non-porous state; said sulfur being covered by a material of greater hardness.

7. A condenser including a metallic casing formed with a lead-opening; a terminal-' lead extending from the encased portion of the condenser and out of the casin thru said opening to a substantial distance eyond the metal of the casing, a lead-insulator consisting of a compact, non-porous mass of dielectrically homogeneous material cast in place around the portions of the lead lying outside the casing, in the casing-opening and inside the casing, said casting filling the entire space between casing and lead occupied by the more intense portions of the high-frequency field which would heat injuriously insulating media having substantially different dielectric constants and lying in the same field-space; and a cup-shaped molding member secured to the casing and lead and forming with the casing a complete mold for casting said lead-insulator'outside and inside the casing, said molding member as apermanent part of the condenser being of insulating material and having a desirably poor exterior ereepage surface exposed to the exis ternal atmosphere.

8. A condenser including a metallic casing formed with a terminal-lead opening, a terminal-lead extending from the encased portion of the condenser and out of the casing thruv said opening to a substantial distance beyond the metal of the casing, and a leadinsulator consisting of a compact, non-porous mass of dielectrically homogeneous material cast in place in the casing-opening closing a the same and serving as cover therefor and extending both inside; and outside the casingclzo around the lead, closely adhering to the easing and lead excluding air at their surfaces and filling the entire space between them which is occupied by the more intense portions of the high-frequency field which would heat injuriously insulating media having substantially different dielectric constants and lying in the same field-space.

j 9. A condenser including a metallic casing formed with a terminal-lead opening, a seriessectional and therefore high potential condenser stack including sheets of compact, non-porous sulfur between condenser-armatures, said stack being located inside the easing and having its end sections electrically connected thereto, a terminal-lead projecting thru the casing-opening from amid-point of said stackcentrally of the casing and extending a substantial distance outside the casing beyond the metal thereof, and a compact, non-porous mass of sulfur constituting the lead-insulator, cast in place between the casing and lead, embedding substantial lengths of the lead both outside and inside the casing, and having a shape filling the entire space between casing and lead which is condenser including compact, non-porous sulfur dielectric inside the casing between condenser armatures, a terminal-lead projecting thru the easing-opening from a mid-point of said condenser centrally of the casing and extending a substantial distance outside the easing beyond the metal thereof; and a coinpact, non-porous mass of sulfur cast in place between the casing and lead, embedding substanti a1 lengths of the lead both outside and inside the casing as lead-insulator and having a shape filling the entire space between casing and lead occupied by the more intense portions of the high-frequency, highpotential field which would heat injuriously insulating media having substantially different dielectric constants and lying in the same field-space; said sulfur casting molded inside the casing also embedding the encased portion of said condenser which is exposed to the molding space inside the metal casing, and extending therein contiguously with said sulfur condenser dielectric between the armatures.

11. A condenser including a metallic cas ing formed with a terminal-lead opening, a

terminal-lead projecting thru the opening from an encased portion of the condenser and extending a substantial distance outside of the casing beyond the metal thereof, and compact, non-porous sulfur constituting the dielectric medium between condenser-armatures, said condenser also including a compact, non-porous mass of sulfur cast in place between the casing and lead, closing the casing-opening, embedding substantial lengths of the lead outside and inside the casing and having a shape filling the entire space between easin and lead oceu ied by the more intense portions of the highrequency, high-potential field which would heat inthe casing with its respective ends held bc-' tween the sides of the casing which adjoin the casing-portion which is formed with the lead opening, the side of the stack lying opposite the casing opening; a terminal-lead from a part ,of said oppositely-lying stackside, projecting thru said opening and extending a substantial distance outside the casing beyond the metal thereof; and a compact mass of a dielectrically homogeneous material cast in place between the casing, the lead, and the sides of the stack which are exposed in the molding space in the casing, said casting closing the casing-opening, embedding substantial lengths of the lead outside and inside the casing and having a shape filling the entire space between casing and lead occupied by more intense portions of the high-frequency, high-potential field which would heat injuriously insulating media having substantially different dielectric constantslying in the same field-space, said insulating casting also embedding the condenser stack and having its portions contiguous with one another which respectively embed the lead and the stack.

13. A condenser including a metallic casing formed with a terminal-lead opening, a terminal-lead projecting thru the opening from the portion of the condenser inside the casing and extending a substantial distance outside of the casing beyond the metal thereof, and compact, nonporous sulfur constituting the dieleetriomedium between c0n denser, armatures, said' condenser also including a compact non-porous mass of sulfur cast in place between the casing and lead, closing the casing-opening. and embedding substantial lengths of the lead outside and inside the casing, said sulfur lead-insulator and said sulfur condenser dielectric extending inside the metal casing contiguously with respect to one another and surrounding and embedding the encased portion of the condenser which is exposed to the moldingspace inside the metal casing.

.homogeneous material cast in place between the casing, the lead, and the encased condenser portion exposed to the molding space inside the casing, said casting closing the casin -opening, embedding substantial lengt s of the lead outside and inside the casmg and having a shape filling the entire space between the casing-and lead occupied by the more intense portions of the high-frequency, highotential field which would heat injurious y insulating media having substantially different dielectric; constants lying in the same field-space. v

15. A condenser including a metallic casing formed with a terminal-lead opening, a.

terminal-lead projecting thru the opening from the encased portion of the condenser and extending a substantial distance outside the casing beyond the metal thereof, and a compact mass of dielectrically homogeneous material cast in place between the casing, the lead, and the encased pondenser portion exposed to the molding space inside the easing, said casting embeddin substantial lengths of the lead outside and inside the casing and comprisinga unitary cast insulator substantially filling the space inside the easing and extending continuously as insulation for the encased condenser portion'and for the portions of the lead in the casingopening and outside and inside the casing.

16. A condenser including a metallic casing formed with a terminal-lead opening, a terminal-lead extending from the encased portion of the condenser and out of the easing thru said openingto a substantial distance beyond the metal of the casing, and a lead insulator consisting of a compact, nonporous mass'of dielectrically homogeneous material cast in place inside and outside of the casing around the portion of the lead lying in the casing-opening and around substantial lengths of the lead extending from v the opening outside and inside of the casing, said casting closely adhering to the casing and lead excludingair at their surfaces and filling the space between them which is occupied by the more intense portions of the high-frequency field which would heat injuriously insulating media having substaning formed with a terminal-lead opening, a

tially difi'erent dielectric constants and lying in the same field-space.

17 A condenser including a. metallic cas terminal-lead extending from the encased portion of the condenser and out of the casing thru said opening to a substantial distance beyond the metal of the casing, a cup-shaped ortion of the condenser tinuously around the portions of the lead in the casing, in the casing-opening and in'the insulating cup, said enclosed dielectric medium filling the space between casing and lead which is occupied "by the more intense portion of the high frequency field which would heat injurious-1y insulating media having substantially difl'erent dielectric constants and lying in the same field-space, said cupshaped insulator determining the volume of the portion of the dielectrically homogeneous medium which surrounds the portion of the lead which projects out beyond the casing metal; and said cup-shaped member being secured to the metal of the casing by a construction including a low melting point material molded in place at the joint between the casing and the cup-shaped member excluding air between them and preventing heating by brushing from creepage between the casing and the portion of the lead projecting outside the cup-shaped member into external atmosphere.

g 18. A condenser including a single metallic casing member formed with an opening at one end large enough for entrance of the encased condenser memberand having an arched form converging at its opposite end to a smaller opening for the terminal-lead from the enclosed condenser member, in combination with a similarly arched cup-shaped member of insulating material also having with one another thru said adjacent openings;

the terminal lead extending from a portion of the encased' condenser member centrally of the casing" and'centrally thru the communieating spaces in the hollow arched spacing metallic and insulating members and spaced from the metallic member by increasing distancesein proportiontothe arched form of the, casing, but the spaces between the lead and the metal of the casing and inside both casing and insulating member being occupied bya high frequency field of sufficient intensity to heat injuriously insulating media therein of substantially different dielectric constants, and such space occupied by such field around the lead both inside the insulatrelatively large and small openings at oppoing cup and inside the casingbeing filled with a dielectrically homogeneous insulating medium extending continuously around the length of the lead and filling said field of said intensity.

19. A condenser including a metallic casing formed with an opening at one end large enou h for entrance ofithe encased condenser mem er and formed at the other end with a smaller opening for the terminal-lead from the encased condenser member, in combination with a cup-shaped member of insulating material also having relatively large and small openings at opposite ends, the cupshaped insulatin member being assembled in inverted relation to the metallic casing, withthelargeropeningofthe insulating member 1 ing adjacent the smaller opening of the meta lic member,ithe interiors of the two members being in communication with one another thru said adjacent openings; the terminal-lead extending centrally thru the communicating interiors of the casing and insulating cup, said casing and cup enclosing a dielectrically homogeneous insulating me- 'dium extending continously around the lead inside the casing and cup, and the cup being secured to the casing by a construction ineluding a material of low melting point cast in place at the joint between the casing and 7 cup.

20. A condenser including a metallic casing formed with a lead-opening, a terminallead extending from the encased portion of the condenser and out "of the casing thru said opening to a substantial distance beyond the metal of the casing; and means for insulating the lead from the casing which in cludes a dielectrically homogeneous insulating medium extending continuously between lead and easing both outside and inside the casing to the exclusion of all non-homogeneous insulating media having portions of substantially different dielectric constants, said homogeneous medium completely filling the space occupled by the more intense portions of the high-frequency field inside and outside the casing which would cause injurious heating of non-homogeneous insulating media "not excluded from said field-space; the ortion of said homogeneous insulating medlum around the portion of the lead which projects outside the casing being enclosed by a shell of insulating material secured to the casing at points outside the portions of the high frequency field which would cause heating at the joint between the shell and casmg.

21. A condenser including a metallic casing formed with a terminal-lead opening, a terminal-lead extending from the encased ortion of the condenser and out of the easmg thru said opening to a substantial distance; a dielectrically homogeneous insulating medium extending continuously between the casin and lead outside and inside the casing an fillin the space occupied by the high-frequency field which would cause injurious heating of dielectrically non-homogeneous insulating media in such field, and an insulating member enclosing the homogeneous insulating medium around the portion of the lead outside the casing, said insulating enclosing member having a long and desirably poor creepage path between the casing and the portion of the lead extending beyond the enclosing member into outside atmosphere, and said insulating enclosing member being secured to the casing by means of a construction including a metal of low melting point cast in place at the joint between casing and enclosing member and preventing heating by excluding air and corona at the joint due to external creep-age therein, the method of providing permanent insulation, not injured by a high frequency field, between the casing and the parts of the lead inside and outside the casing and in the casing lead-opening itself, which method consists in placing a hollow mold around the outside portion of the lead and in communication by way of the lead-opening with the interior of the casing around the inside portion of the lead, and then in said mold and easing as a composite mold, casting around the lead inside and outside the casing a continuous, compact, non-porous lead-embed mentof insulating material.

23. An electrostatic condenser includin a metallic casing and a condenser Inem er therein more or less spaced therefrom and having a terminal-lead extending from it thru the interior of and outside the casing thru a lead-opening therein of which the wall is spaced from said lead; and dielectrically homogeneous insulating materlal molded in 3 place in the casing-opening closel around the portions of the lead in the leac opening and inside andoutside the casing and also around said spaced portion of the enclosed condenser member as a continuous compact non-porous embedment for the lead and condenser member insulating the spaced portions of the lead and condenser member from the casing and itself devoid of air and moisture and by its close molded association with the spaced portions of the lead and condenser member excluding air and moisture from the surface of their portions which it surrounds; said molded insulating embedmcnt filling the space occupied byan electroiii Lila) 

